Osgood
Western Thunderer
Clutches have featured heavily today - I've been struggling to part a huge Rockford over-centre clutch from its engine companion of 63 years.
Not having taken one apart before I wasn't totally sure whether I could just unbolt the unit from the flywheel housing or what, so played safe and left some setscrews in on a few threads until movement started - not that anything wanted to move.
In fact I had to find a couple of long 7/16 BSF setscrews to fit in the 'push off' threaded holes.
Much use of the huge copper hammer, it finally started to move a little but what a struggle.
Repeatedly tightening it all up and loosening off again and loading the push-off screws helped to make incremental progress.
Then the set screws weren't long enough so I used some long M12 setscrews in the main holes with nut between flange and housing, pulling it all back on and off again and we gradually made some progress.
Eventually it came away and I could see the cause of the aggro - a mouse had gained access through a small drain hole in bottom of flywheel housing, and then through a hole in the flywheel to access the space between flywheel and clutch drive plate, which it had bedded out with leaves and moss which had then attracted moisture retention which then rusted up the gap between steel-toothed flywheel ring and the fibre drive teeth on the clutch plate, causing the grief.
So what should have been a 20 minute job took the best part of 3 hours.
Hey, it could have been worse - the whole assembly could have shot backwards at 100mph as soon as the last setscrew came out.......

Not having taken one apart before I wasn't totally sure whether I could just unbolt the unit from the flywheel housing or what, so played safe and left some setscrews in on a few threads until movement started - not that anything wanted to move.
In fact I had to find a couple of long 7/16 BSF setscrews to fit in the 'push off' threaded holes.
Much use of the huge copper hammer, it finally started to move a little but what a struggle.
Repeatedly tightening it all up and loosening off again and loading the push-off screws helped to make incremental progress.
Then the set screws weren't long enough so I used some long M12 setscrews in the main holes with nut between flange and housing, pulling it all back on and off again and we gradually made some progress.
Eventually it came away and I could see the cause of the aggro - a mouse had gained access through a small drain hole in bottom of flywheel housing, and then through a hole in the flywheel to access the space between flywheel and clutch drive plate, which it had bedded out with leaves and moss which had then attracted moisture retention which then rusted up the gap between steel-toothed flywheel ring and the fibre drive teeth on the clutch plate, causing the grief.
So what should have been a 20 minute job took the best part of 3 hours.
Hey, it could have been worse - the whole assembly could have shot backwards at 100mph as soon as the last setscrew came out.......






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