
I made up an extra piece to go on top of the dumb buffer. I didn’t have the correct size of styrene section and so, I made one up. In the past, I’ve been unsuccessful in joining two pieces of styrene flat to flat as the mek-pak doesn’t penetrate the join. This time, I thought that I’d glue the pieces with some 60 second loctite. On the face of it, it worked that is, until I came to machine off square the ends of the dumb buffers. The glued on pieces simply popped off! I was more than a little annoyed, to say the least. It was impossible for me to realign properly and apply some solvent in the hope that they would stay in place so, I’ve left them off. A bit of a shame as I liked the look of those over sized buffers. Luckily for me, I placed the four extra components with the thin piece uppermost. Gawd knows what I’d have done with regards to a repair if it had been the other way around.

Here I’ve attached two pieces of styrene as a 45° set square in order to mark off for the dummy fixings of upright to slat.

Here one side has been marked up, drilled .5mm and cleaned up. I’m going to use some .5mm diameter rivets to simulate a fixing. This is the outer face. On the inner face, I’m going to leave them very slightly raised to show that the fixing does go right through. Yes, as can be seen, I’ve changed the way that this section fixes to the side.
Jon
Looking at those rivet heads again, I may just flatten them off a tad.