I haven't posted on this particular thread for a very long time as there have been so many other things going on with the railway. The little "Speeder" has repeatedly featured elsewhere, and although technically unfinished, it has become a (mostly) reliable stalwart of services on the line!
Admittedly, the engine is now running on it's second PWM control unit, and has a frequent issue with chain sprockets slipping - and particularly for some reason on the leading axle? I confess a tendency to forget to tip the loco up from time to time in order to check all the bearings, collars and grub screws... it only becoming apparent that something has shaken, or otherwise worked loose after the event! Another problem that is really starting to impact it's reliability is the original polypropylene wheelsets...
I know we have discussed this subject before, but I had fully expected the treads and flanges to suffer from severe grooving as a result of working so regularly over (abrasive) aluminium rail and our awfully sharp curves, but the wear is surprisingly negligible in that respect. The problem is however rather more subtle; for whilst there appears to be many more years of potential service in them, the running surfaces have become finely abraded all over, and the plain, leading wheels have almost completely lost the ability to "creep" on any degree of curve. Oddly, there is now a bit too much traction!
Over on another thread I had quite a while ago mentioned acquiring a set of four steel wheels... with the primary intention of applying them to the "Horwich" engine, but since then I had not been quite able to make up my mind how to go about it. What concerned me most was that although the tread diameter was ironically identical, (at 4 inches) to the plastic originals... they were somewhat undersize by comparison with the prototype. The recent delivery of another set... this time the long hoped for, brand new and off the shelf batch of SMR Engineering, 4 1/2 inch wheels are absolutely spot on for scale!
Using that earlier set as direct replacements on the "speeder" is now not only possible... but indeed is becoming imperative!
To that end, I have made a start by preparing an initial drawing:
These wheels were apparently a "shelf-clearance" lot, and as such were sold at a bargain price. One thing that has since struck me is that they are at an oddly oversize 1 1/4 inches thick, as apposed to the correct "standard" of 1 1/8, that could have been an issue on the "Horwich" engine with the already tight clearances of the existing outside motion, but there will be no such problem with the speeder!
Another advantage of having the new wheels of the same diameter as the original sets is that it should not affect the already well proven gear ratios!
One significant requirement however will be setting up the sets with reducing collars to allow the wheels to be removed from the axles in order to maintain the internal, pillow block bearings. I need to produce an accurate drawing for these... and especially to establish the precise back to back measurements for yet another variety of flange and tyre profiles!
By yet another one of those quirks of fate, I happened to have a length of 3/4 inch, thin walled tube, (I've no idea where that came from - or indeed what it was originally for?) that wont be any good for the permanent collars, but was thoroughly ideal for testing purposes!
I wanted to be able to see how a paired set performed, particularly through the pointwork, and at the maximum loco wheelbase of nine inches:
Thanks to the discovery that the bulged section of a particular sized Nyloc nuts was a really snug fit inside the tube, allowed me to set temporary axles in a simple, lash-up frame:
Despite having no bearings of any sort... with bare threaded rod running in fairly close fitting, plain timber holes... the rig nonetheless flew along... and once rolling; at times I had much trouble keeping up with it!!


I have now joyfully established that a back-to-back of 125mm sails sweetly through both of our ("universal") points, crossings and check rails without problems... and that with a skim of 1/16th of an inch off the larger, "Horwich" wheels will also bring them perfectly within existing tolerances!
Yippee wahoo!
When these are all done, we should then have something that will be even more reliable... and hopefully guaranteed to last for a good many miles per year of pleasure to come?!
Pete.